Manual Insert & Final Assembly

Manual Insert & Final Assembly

At CG Global, our manufacturing process seamlessly integrates manual insert and final assembly to efficiently produce box build assemblies, ensuring the creation of top-quality products.

Skilled operators play a vital role in the manual insert phase, delicately placing components onto printed circuit boards with precision, especially for intricate or delicate parts. This hands-on approach establishes the foundation for subsequent stages.

Following manual insert, the process smoothly transitions into final assembly, where a blend of automated equipment and skilled craftsmanship employs advanced tools like pick-and-place machines and reflow soldering ovens to ensure accurate and secure component placement on the PCBs. This phase is instrumental in bringing together various elements, forming fully functional electronic devices.

The final step in the integrated process is the box build assembly, where all components, sub-assemblies, and PCBs are combined into the product enclosure. This phase includes mechanical assembly, wiring, and connector installation, ensuring both electrical functionality and aesthetic appeal.

Throughout this process, rigorous quality control measures, including automated inspections and manual checks, are implemented at each stage to identify and rectify any deviations from the highest standards. This holistic approach, combining manual expertise with automated precision, reflects our commitment to delivering products that meet or exceed customer expectations for quality and performance.

Manual Insert & Final Assembly Facilities

Selective Soldering

Precisely applies solder to specific areas or components on a PCB, offering targeted and controlled soldering capabilities.

Wave soldering

Efficiently solders multiple PCBs simultaneously, saving time in the assembly process.

Robotic Soldering

Uses robots for automated soldering in assembly.

Router

Cuts individual PCBs from larger panels after assembly.

Auto Conformal Coating Process

Applies conformal coating automatically for PCB protection.

Baking Oven

Used for drying PCBs or components in controlled conditions.